Potting and Conformal Coating
Protect Your Electronics—and Your Intellectual Property
Our advanced potting and conformal coating solutions safeguard electronic assemblies against environmental stress, mechanical shock, moisture, dust, chemicals, and vibration. These protective methods enhance durability, extend product life, improve reliability, and can protect your intellectual property by making it more difficult for competitors to reverse engineer your designs.
Potting
Potting encapsulates electronic assemblies in a resin or epoxy to create a solid protective layer. TASC offers a range of potting compounds and processes tailored to your thermal, mechanical, or electrical requirements. In addition to protecting against extreme environmental conditions, potting inhibits reverse engineering by concealing the circuits, preventing others from copying your designs. This process also helps prevent component movement and enhances heat dissipation.
Conformal Coating
Conformal coating applies a thin protective polymer layer directly onto the surface of a PCB or assembly. TASC applies coatings, including acrylic, polyurethane, silicone, and epoxy, applied via brushing, spraying, or selective automation, per your specifications. This layer protects electronics from moisture, corrosion, dust, and chemical contaminants while maintaining electrical insulation and flexibility.
Quality Assurance
Every assembly that undergoes potting or conformal coating at TASC is subject to rigorous quality assurance processes to ensure consistent performance and reliability. We inspect coatings and encapsulants for proper coverage, thickness, and adhesion, and test assemblies to confirm protection against moisture, chemicals, vibration, and thermal stress. All processes follow IPC and MIL standards, giving you the confidence that your electronics will perform reliably in demanding environments, from prototypes to high-volume production.
Benefits
Enhanced durability
Protects electronics from harsh environments and physical stresses.
Improved reliability
Reduces failure rates and increases operational lifespan.
Customizable solutions
Coating type, thickness, and application method tailored to your product specifications.
Compliance-ready
Meets IPC and MIL standards for electronics protection.
Industries Served
Medical devices
Industrial controls
Automotive electronics
Aerospace systems
Telecommunications
Other sectors where electronics performance and longevity are critical
Why Companies Choose TASC for Potting and Conformal Coating
Choosing TASC means partnering with a team that understands how critical long-term reliability is for your product’s success. Our technicians bring deep experience in material selection, application methods, and design considerations, ensuring the right protective approach is matched to each assembly’s function and environment.
We maintain tight process controls to achieve consistent results from run to run, and our flexible production model allows us to support prototyping, small batches, and full-scale manufacturing without sacrificing turnaround time. Customers often tell us how much they value our collaborative approach—we review your product’s requirements, discuss goals and constraints, and recommend the most effective protection strategy to strengthen performance, longevity, and customer satisfaction.
Contact us to talk with an expert or get a quote.
Complete Support for Your Electronic Manufacturing Needs
Need more than potting and conformal coating services? TASC offers a full suite of CEM services so you can streamline sourcing, ensure compatibility, and keep your entire build under one roof—all with the same high standards of quality and service. Contact us to discuss your project.
Located in Greater Seattle?
We are honored to work with companies across the United States on large and small projects. If you are in the greater Seattle area, you are welcome to stop by our shop (just north of Lake Union) to discuss your project, drop off materials, and pick up your completed orders.
Committed to Your Success
Whatever your potting and conformal coating services needs are, you can count on your team at TASC to deliver customized services to meet your needs, provide high-caliber technical engineering throughout your project, and deliver excellent quality products that help you achieve your business goals.
Ensure smooth production, on-time delivery, and field-ready quality.
Get a quote or contact us to talk with a potting and conformal coating services expert about your project.