Full Electronic Equipment Box Builds: Complete Assembly from PCB to Finished Product
Box Build Functionality and Quality are Essential
A full electronic equipment box build is the process of integrating system components into a final, usable electronic product. A full electronic equipment box build may be a standalone product or a product component. Because full electronic equipment box builds are integral to final product performance, it is critical that they arrive not only manufactured to client-dictated quality specifications, but also fully functional and ready to use.
Full Electronic Equipment Box Build Manufacturing Services
Whether you need turnkey services (TASC fabricates and procures all materials), consignment (you provide all materials), or a combination of the two, your team at TASC has the expertise, experience, and capabilities to deliver your full electronic equipment box builds on time, on budget, and in spec. Many new clients are happily surprised by the ease of direct communication from start to finish. Whether questions arise about parts availability, manufacturability, specifications, or anything else, you will communicate directly with your project team to keep your full electronic equipment box build on track.
Design and Development Support
Custom electronic design, schematics, and circuit development. For client-supplied designs, we provide Design for Manufacturability (DFM) reviews to identify improvements that reduce risk, speed production, and lower costs.
Procurement: Component Sourcing and Materials Management
Leverage TASC’s procurement network to source enclosures, cabling, power supplies, connectors, and more – at competitive rates. When you need out-of-production, long lead-time, or hard-to-source parts, our 35 years of experience and deep supplier relationships can often minimize delays and reduce costs.
Custom Enclosures and Enclosure Customization
We fabricate custom enclosures and modify client-supplied enclosures to meet your product’s needs. Services include cutouts, labeling, drilling, powder coating, mounting, and more – tailored to your specifications.
Mechanical and System Assembly
We integrate and assemble all components into your finished enclosure. Services include PCB mounting, wiring, connector installation, displays, buttons, switches, labels, EMI or thermal management, and mechanical fasteners—everything needed to complete your build.
Firmware Loading and Software Installation
We program microcontrollers, flash memory, and embedded systems with your firmware or software. Whether it’s a one-time load or part of every production unit, we ensure accurate, secure programming and version control.
Conformal Coating and Potting
Protect sensitive components and circuitry with our conformal coating and potting services. Ideal for rugged, outdoor, or mission-critical applications, these services shield your electronics from moisture, vibration, dust, and chemicals.
Functional Testing
Environmental Testing
Optional vibration, thermal cycling, and IP rating verification simulate real-world use conditions. Environmental testing is available for clients with demanding operating environments or regulatory requirements.
Dynamic Burning / Burn-In Testing
We offer dynamic burn-in testing to identify early-life component failures and ensure long-term reliability in the field. Assemblies are powered and exercised for 24–48 hours under thermal and/or electrical load to ensure long-term reliability and performance.
Final Assembly, Packaging, and Logistics
Whether you need a one-time build or ongoing production, we manage final assembly, packaging, and fulfillment. We offer ready-to-ship packaging, kitting, drop-shipping, and full logistics coordination to simplify your supply chain.
Applications and Industries We Serve
Since 1991, TASC has delivered high-reliability electronic assemblies to organizations with demanding quality standards. We serve clients across the United States, including OEMs, Fortune 500 companies, manufacturers, government agencies and contractors, universities, startups, and entrepreneurs. Our assemblies are used in a wide range of products and industries, including:
- Industrial control systems
- Communication modules
- Robotics equipment
- Power supplies and battery systems
- IoT and sensor-based devices
- Aerospace and defense subsystems
- Commercial food service automation
- Medical electronics
- Maritime equipment
- And many others
Our facilities and practices support industry-standard quality, traceability, and compliance:
- ISO 9001 compliant
- IPC-A-610/620 Class II and III builds (latest revision)
- RoHS compliant
Our skilled technicians and cross-trained teams work to the highest industry standards to ensure every unit we build meets your exact specifications—for performance you can rely on from the first unit to the last.
Quality Assurance (QA) from Start to Finish
Quality is our top priority. Our quality assurance (QA) processes are a fundamental part of our company culture. They are integral to every step, ensuring that we deliver your products on time, and to your design specifications and functionality requirements.
Assembly Process Specification
A custom, hyper-detailed, assembly-specific document detailing every procedure and step to transform a quantity of loose parts and materials into a final product that meets or exceeds your requirements.
Your product’s assembly process specification document includes quality assurance actions:
First Article Inspections
Done on procedural steps to ensure complete adherence to the instructions and specifications, thus ensuring product consistency.
In-Process Inspections
Routinely done to ensure we do all assembly steps correctly per the written instructions.
Process Controls
In place from the beginning to the end of the production cycle.
Electrostatic Discharge (ESD) Protection
Our facility includes full electrostatic discharge (ESD) protection:
Ground loop from receiving through shipping.
Grounded, polished concrete floors.
All technicians wear foot and wrist straps at all times while handling any electrical or electronic materials.
Why Choose TASC for Your Full Electronic Equipment Box Build Assembly?
Every aspect of our process is designed to ensure you receive high-quality products—built to spec, delivered on time, and aligned with your budget.
- End-to-end expertise – From PCB assembly to final enclosure integration, we manage the entire process in-house, giving you a single point of contact and total accountability.
- Customization – We build every box to your exact specifications—no off-the-shelf limitations.
- Speed and efficiency – Streamlined procurement and assembly workflows reduce delays and lower risk.
- Scalability – Whether you are building a prototype or scaling to full production, we adapt to your volume and timeline.
- Quality-focused – IPC Class II/III builds, ISO-compliant processes, traceability, and rigorous QA testing ensure performance and reliability.
What Our Clients Are Saying
“We’ve been happy using TASC as a partner for PCBs and custom projects for over 10 years. They are very easy to work with and help us with doing board design or part sourcing updates every few years. We wouldn’t go anywhere else.”
Steve Drevik
Agilaire, LLC
Complete Support for Your Electronic Manufacturing Needs
Need more than full electronic equipment box builds? TASC offers a full suite of CEM services so you can streamline sourcing, ensure compatibility, and keep your entire build under one roof—all with the same high standards of quality and service. Contact us to discuss your project.
Located in Greater Seattle?
We are honored to work with companies across the United States on large and small projects. If you are in the greater Seattle area, you are welcome to stop by our shop (just north of Lake Union) to discuss your project, drop off materials, and pick up your completed orders.
Committed to Your Success
Whatever your full electronic equipment box build needs are, you can count on your team at TASC to deliver customized services to meet your needs, provide high-caliber technical engineering throughout your project, and deliver excellent quality products that help you achieve your business goals.
Ensure smooth production, on-time delivery, and field-ready quality.
Get a quote or contact us to talk with an electronic box build expert about your project.