Cable and Wire Harness Assembly
Reliable, Custom Assemblies Built to Your Requirements
Cable and wire harness assemblies organize, protect, and route electrical wiring and cables in a durable, compact form. By bundling wires together with protective sheathing, connectors, strain reliefs, and labels, you simplify installation, reduce wiring errors, and make servicing easier. Well-built harnesses also protect against abrasion and environmental damage while enhancing product performance, safety, and reliability.
Cable and Wire Harness Assembly Services
TASC helps streamline installation, reduce production time, and improve system reliability with expertly assembled, thoroughly tested cable and wire harnesses. Whether you need a one-off prototype or a production-ready harness for a complex system, we tailor every solution to your technical and scheduling needs. Our deep experience, modern tooling, and industry certifications ensure every assembly is ready to perform—right out of the box.
Custom Design and Prototyping
Accelerate development with design-to-spec and reverse engineering support. Whether starting from scratch or working from a sample, we help you reduce development time and ensure your harness meets performance and compliance requirements.
Precision Termination and Soldering for Long-Term Reliability
We’ve invested heavily in state-of-the-art wire cutting, stripping, crimping, and soldering tools to deliver clean, consistent terminations that stand up to electrical and mechanical stress. Our processes support a wide range of wire gauges, connector types, and production volumes.
Connector and Terminal Installation
Avoid costly connection issues with professionally installed components from trusted Tier One manufacturers. Our experienced technicians ensure secure fit, proper mating, and long-term reliability.
Protective Potting for Harsh Environments
For assemblies exposed to vibration, moisture, or contamination, potting adds a tough, moisture-resistant barrier that protects wire-to-contact connectivity and extends service life.
Clear Labeling and Full Traceability
Color-coded wires, barcoding, and documentation make installation and servicing faster and easier while supporting traceability and compliance with your documentation standards.
Thorough Testing
Every assembly undergoes continuity testing, insulation resistance testing, pull testing, and visual inspection to verify performance before it leaves our facility—minimizing the risk of field failures.
Compliance and Certification
Meet Industry Standards with Confidence
Your assemblies are built to meet rigorous industry and regulatory standards—giving you confidence in every order.
TASC capabilities include:
- IPC/WHMA-A-610/620E Rev CL II (Acceptability of Electronic and Wire Harness Assemblies)
- ISO 9001 compliant
- RoHS compliant
- UL certifiable (via client interface)
Quality Assurance (QA) from Start to Finish
Quality is our top priority. Our quality assurance (QA) processes are a fundamental part of our company culture. They are integral to every step, ensuring that we deliver your products on time, and to your design specifications and functionality requirements.
Assembly Process Specification
A custom, hyper-detailed, assembly-specific document detailing every procedure and step to transform a quantity of loose parts and materials into a final product that meets or exceeds your requirements.
Your product’s assembly process specification document includes quality assurance actions:
First Article Inspections
Done on procedural steps to ensure complete adherence to the instructions and specifications, thus ensuring product consistency.
In-Process Inspections
Routinely done to ensure we do all assembly steps correctly per the written instructions.
Process Controls
In place from the beginning to the end of the production cycle.
Electrostatic Discharge (ESD) Protection
Our facility also includes full electrostatic discharge (ESD) protection:
Ground loop from receiving through shipping.
Grounded, polished concrete floors.
All technicians wear foot and wrist straps at all times while handling any electrical or electronic materials.
Choose TASC for Your Cabling and Wire Harness Assemblies
A Reliable Partner Committed to Your Success
When product performance, timing, and quality matter, you need a partner who delivers more than just an assembly. TASC helps you move faster, avoid rework, and gain confidence from start to finish.
You’ll benefit from:
- Custom Solutions Built Around Your Needs – From early-stage prototyping to high-volume builds
- Worry-Free Assembly – Clear documentation, process controls, and deep attention to detail
- Collaborative Support – Responsive communication and expert input throughout your project
- Compliance You Can Trust – IPC, ISO, RoHS, and UL standards
- Repeatable Quality – ESD-safe facility, detailed process specs, and consistent technician training
With TASC, you don’t just get assemblies—you get a partner who’s invested in helping your business succeed.
What Our Clients Are Saying
“TASC is a valued partner. Whether it’s working through an initial proposal or implementation and delivery of a project, the term “partner” resonates time and time again as they focus on my success every step of the way.”
Jon
IUNU
Seattle, WA
Complete Support for Your Electronic Manufacturing Needs
Need more than cabling and wire harnesses? TASC offers a full suite of CEM services so you can streamline sourcing, ensure compatibility, and keep your entire build under one roof—all with the same high standards of quality and service. Contact us to discuss your project.
Located in Greater Seattle?
We’re proud to support companies across the U.S., but if you’re local to the Seattle area, you’re welcome to stop by to drop off materials, pick up completed orders, or meet in person to talk about your next project. We’re located just north of Lake Union.
Committed to Your Success
Whatever your cabling and wire harness assembly needs, you can count on TASC for responsive service, high-quality assemblies, and technical expertise that supports your goals.
Ensure smooth production, on-time delivery, and field-ready quality.